Introduction

Stainless Steel Duplex 2205 pipe fittings combine a dual-phase microstructure—roughly equal parts austenite and ferrite—to deliver remarkable strength, corrosion resistance, and stress corrosion cracking resistance. These features make them ideal for demanding applications in chemical processing, oil & gas, marine environments, and desalination plants.

Mcneil Instruments is a leading manufacturer, supplier, and exporter of Stainless Steel Duplex 2205 pipe fittings in India. With advanced manufacturing facilities and full compliance with international standards, Mcneil delivers reliable and high-performance fittings to clients worldwide.

What Makes SS Duplex 2205 Unique

Duplex 2205 has an alloy structure with 22% chromium, 5–6% nickel, and 3% molybdenum, along with nitrogen added for enhanced strength and corrosion resistance. This results in:

  • Superior resistance to pitting, crevice, chloride stress corrosion, and chloride-induced stress cracking.
  • High mechanical strength, approximately double that of standard austenitic stainless steels.
  • Cost-effective designs due to reduced material thickness requirements without compromising performance.

Manufacturing & Quality Control

  • Raw Materials: Procured in accordance with ASTM A815 standards.
  • Forming: Produced into fittings such as elbows, tees, reducers, and caps using forging or seamless forming techniques.
  • Heat Treatment: Solution annealed and quenched to stabilize the duplex microstructure.
  • Finishing: Includes machining, threading, and pickling to ensure professional delivery.
  • Testing & Inspection: Includes dimensional checks, hardness testing, tensile testing, NDT (UT/RT), and PMI. All products include Mill Test Certificates (EN 10204) and IBR approval as needed.

Technical Specifications & Mechanical Properties

PropertyDetails
StandardASTM A815 / ASME SA815 for Duplex 2205 fittings
GradeDuplex Stainless Steel 2205 (UNS S32205 / S31803)
FormsElbow, Tee, Reducer, Cap, Stub End, Cross, Union
Manufacturing MethodSeamless / Welded / Forged
Heat TreatmentSolution Annealed (1040–1105 °C)
Surface FinishPickled, Polished, Bead-blasted
End Connection TypesBeveled, Plain, Threaded

Mechanical Properties

PropertyValue
Tensile Strength620–850 MPa
Yield Strength≥ 450 MPa
Elongation≥ 25%
Hardness≤ 35 HRC
Impact ToughnessExcellent ductility even at −50 °C

Dimensions & Wall Thickness Chart

Nominal Size (NPS)Wall Thickness (SCH 10S to SCH XXS)
½″ – 24″SCH 10S, 40S, 80S, 160, XXS
Fittings StandardASME B16.9 / B16.11
Dimensional ToleranceAs per ANSI B16.9 and MSS-SP-43

Certifications

CertificationDetails
ASTM A815 / ASME SA815Duplex 2205 material standard
EN 10204 3.1 / 3.2Third-party approved mill test certificates
ISO 9001:2015Quality management assurance
IBR CertifiedBoiler & pressure vessel suitability
PED (Optional)EU Pressure Equipment Directive
NACE MR0175Sour service stress corrosion resistance

Available Sizes & Specifications

FormSize Range (NPS)Schedule/Class
Elbows, Tees½″ to 24″SCH 10S to SCH XXS
Reducers, Caps½″ to 24″SCH 10S to SCH XXS
Unions, Stub Ends½″ to 4″Class 150 – Class 3000
Custom SizesOn RequestAs per Project Requirements

Global Reach of Mcneil Instruments: Stainless Steel Duplex 2205 Pipe Fittings

  • In Saudi Arabia, Mcneil Instruments is a recognized manufacturer of Duplex 2205 fittings used in oil & gas and petrochemical projects.
  • In Qatar, we act as a trusted exporter, supplying corrosion-resistant fittings for water treatment and petrochemical facilities.
  • Industries in Nigeria rely on us as a dependable supplier for Duplex fittings in desalination plants and power generation.
  • As a committed exporter in Ghana, Mcneil provides fittings used in coastal power and desalination projects.
  • In Texas, MCneil is known as a leading manufacturer and supplier, delivering Duplex 2205 fittings to the oil & gas and chemical industries.
  • From Chicago, we serve as a reliable exporter, providing high-strength fittings for refinery and industrial piping networks.
  • In Malaysia, we are a reputable supplier and exporter, offering fittings for offshore installation and marine fabrication.
  • In Singapore, Mcneil Instruments is considered a premium manufacturer and exporter, supporting shipbuilding and petrochemical facilities.
  • Across Brazil, we operate as a dedicated supplier, delivering Duplex 2205 pipe fittings for pulp & paper, mining, and chemical sectors.

Conclusion

Stainless Steel Duplex 2205 pipe fittings deliver unmatched corrosion resistance, high mechanical strength, and temperature resilience—ideal for critical industrial applications. Mcneil Instruments offers certified, precise, and durable fittings designed to serve global demands reliably.